Metal tubing is vital for many manufacturing processes. It is an essential component for creating everything from furniture to car parts. Not only does manufacturing metal tubing require a high level of precision, but it also requires a great deal of skill and expertise.
But how does metal tubing get made? Let’s take a look into the process of how metal tubing is manufactured.
Raw Materials Selection & Cutting Process
The metal tubing manufacturing process begins with raw material selection and cutting. The type of metal used in metal tubing manufacture depends on the product. Common metals used in this process include aluminum, stainless steel, brass, copper, and carbon steel. Once the metal is selected, it is cut using CNC machines or saws. This cutting process creates uniform pieces that are ready for the next step in the manufacturing process.
Forming Process & Welding
The next step in the metal tubing manufacturing process is forming and welding. During this production stage, two pieces of metal go into a machine called a press brake, which is bent into shape by hydraulic pressure. After bending, you can weld the pieces together using an arc welder or spot welder, depending on the size and thickness of the formed material. The welding process seals the seam between two pieces of metal together to ensure no air enters through any weak points in the tube walls.
Finishing Process & Quality Control Testing
The final step in metal tubing manufacture is finishing and quality control testing. This testing includes sanding down sharp edges left from cutting or welding, de-burring any holes created during drilling operations, polishing surfaces for a clean finish, and applying any necessary coatings or treatments to protect against corrosion or staining over time.
Additionally, all finished products must undergo rigorous quality control tests to ensure each piece meets all industry standards before being shipped to customers. The process may require additional steps like annealing to ensure optimal strength and durability if you’re using a metal like aluminum bronze alloy.
Metal tubing manufacture requires precision and skill at every step of production, from raw materials selection to quality control testing, before it can ship as a finished product. While difficult at times due to its complexity, the process can create high-quality results that will last for years to come in whatever form they may take, from furniture frames to car parts!
Understanding how this complex yet crucial process works will help ensure your products use only top-tier materials that meet all your needs while still staying within your budget constraints. By keeping these steps in mind during your manufacturing projects, you can rest assured that you’re producing quality components every time.
Wieland Diversified can help you with any metal you need for projects. We offer a wide selection of metals, alloys, and more to meet your needs. Contact us today to learn more about the metals we offer and how you can get started on your project.